CPLA200 Corn Puff Production Line Overview
The CPLA200 is a complete industrial extrusion line for producing direct-expanded corn puffs and shaped corn snacks. The CPLA200 is designed and manufactured by Atlas International in Gaziantep, Türkiye. Atlas is a Turkish manufacturer of industrial corn puff and extruded snack production lines. Explore the full range of Atlas chips and snack production lines for other capacities and configurations. The line combines raw material hydration, controlled feeding, extrusion and shaping, drying, oil preparation, seasoning and flavor coating in one coordinated production system.
With a nominal production capacity of 150–200 kg/h, the CPLA200 is designed for snack manufacturers and investors who need flexible product development, consistent processing and a compact factory layout. Interchangeable forming dies allow the extruder to produce more than 50 shapes, depending on the raw material formulation, seasoning level and finished-product dimensions.
CPLA200 Technical Specifications
| Specification | CPLA200 |
|---|---|
| Production capacity | 150–200 kg/h |
| Installed electric power | 68 kW |
| Required production area | Approximately 70 m² |
| Construction material | AISI 304 stainless steel — fabricated structural parts and product-contact parts |
| Corn blender capacity | 300 L |
| Extruder model | America Extruder 200 |
| Available product shapes | More than 50 |
| Operation | Fully automatic production line |
| Drying oven configuration | Single layer |
| Drying system options | Natural gas or diesel |
| Burner | Riello Italy |
| Oil and seasoning preparation | Two 300 L mixing tanks |
Final capacity and configuration depend on the raw material formulation, seasoning level, product dimensions and selected equipment configuration.
What Can the CPLA200 Produce
The CPLA200 is engineered for direct-expanded corn snacks in a wide range of sizes and geometries. By changing the forming die and adjusting the production recipe, manufacturers can develop rings, balls, sticks, curls, tubes, wheels and other market-specific corn puff shapes.
The actual product range depends on the selected raw materials, die design, grain thickness, moisture level and operating parameters. Atlas evaluates the target product before confirming the final line configuration.
Explore 50+ Corn Snack Shapes
One extrusion platform. Dozens of market-ready shapes.
From familiar rings and sticks to playful character shapes, Atlas lines give producers the flexibility to diversify their snack portfolio through forming-die changes and recipe optimization.
Explore the complete shape library
Rings & Geometric Shapes — 12 shapes
Sticks, Tubes & Rolls — 8 shapes
Balls, Cubes & Pillows — 7 shapes
Characters & Novelty — 12 shapes
Special Shapes & Crisps — 7 shapes
Looking for a signature shape? Atlas can evaluate your product concept and develop a suitable forming die. Shape results depend on die design, raw-material formulation, product dimensions and operating parameters; final availability is confirmed for each project.
How the CPLA200 Production Process Works
- Raw material preparation: Corn-based raw materials are prepared according to the required product recipe.
- Mixing and hydration: The corn blender distributes water and ingredients through the raw material.
- Controlled transfer: A spiral conveyor transfers the prepared mixture to the extruder.
- Extrusion and expansion: The America Extruder 200 processes the mixture under controlled conditions.
- Cutting and shaping: Interchangeable dies and the cutting system create the selected snack shape and size.
- Transfer to drying: A conveyor or air-transfer system moves the product from the extruder to the oven.
- Drying and moisture removal: The customized oven reduces product moisture using a natural-gas or diesel heating system.
- Oil and seasoning preparation: Oil and flavor ingredients are mixed in the double 300 L preparation system.
- Flavor coating: The flavoring drum distributes the oil and seasoning mixture over the finished corn snacks.
- Packaging connection: The finished product can be transferred to a suitable weighing and industrial packaging system selected for the project.
CPLA200 Line Components
Corn Blender
Mixes and hydrates the corn-based raw material before extrusion to support consistent feeding and processing. The blender has a 300 L capacity.
Spiral Conveyor
Transfers the prepared raw material from the blender to the extruder through a controlled enclosed path.
America Extruder 200
The central processing machine of the CPLA200. It extrudes, expands and shapes the corn mixture at a nominal line capacity of 150–200 kg/h. Interchangeable forming dies support more than 50 product shapes.
Conveyor or Air-Transfer System
Transfers freshly extruded snacks from the extruder outlet to the drying oven. The appropriate transfer method is selected according to the product and factory layout.
Customized Drying Oven
The CPLA200 uses a single-layer drying oven. It roasts and dries the extruded corn snacks and reduces residual moisture. The heating system can be configured for natural gas or diesel with a Riello burner.
Flavoring Drum
Applies oil and seasoning uniformly to the surface of the dried corn snacks.
Double Oil and Seasoning Mixer
Prepares the oil and seasoning mixture before spraying. The system includes two tanks with a capacity of 300 L per tank.
Oil Pump
Transfers the prepared oil and seasoning mixture from the mixing tanks to the flavoring drum.
Configuration and Customization Options
Each CPLA200 project is configured around the customer’s target product, required shapes, available factory space, preferred heating system and packaging requirements. Final equipment selection should be confirmed after Atlas reviews the raw material, desired finished product and factory layout.
- Interchangeable dies for different snack shapes
- Product-specific transfer configuration
- Natural-gas or diesel oven heating
- Factory-layout adaptation
- Connection to compatible weighing and packaging equipment
- Electrical configuration according to the installation country
Who Is the CPLA200 Designed For
- Snack manufacturers adding corn puffs to an existing product range
- Investors establishing an industrial extruded-snack factory
- Food manufacturers seeking multiple shapes from one extrusion platform
- Producers requiring a complete line from raw material preparation to seasoning
AISI 304 Stainless Steel Construction
The CPLA200 uses AISI 304 stainless steel for all fabricated structural parts and product-contact parts to support hygiene, durability and cleaning requirements in industrial food production. The final material specification and equipment configuration are documented in the technical proposal prepared for each project.
Advanced Manufacturing and Global Engineering Support
Built with precision. Supported worldwide.
Every Atlas CPLA200 is designed and manufactured using advanced precision-production technologies. Atlas combines modern CNC machining, automated welding systems and specialized engineering expertise to maintain control over critical manufacturing stages—from production planning and component fabrication to installation, commissioning and after-sales support.
Five-Axis CNC Manufacturing
Critical machine components are manufactured using advanced five-axis CNC machining centers operating across the X, Y, Z, A and B axes. This technology enables Atlas to produce complex components with high dimensional accuracy, repeatability and consistent manufacturing quality.
CNC Turning and Milling
Atlas uses modern CNC turning centers and milling machines to manufacture precision mechanical components according to the technical requirements of each production line. In-house machining provides greater control over component quality, tolerances and production consistency.
Automated TIG/Argon Welding
Automated robotic welding systems are used for TIG/argon welding operations where applicable. Controlled welding processes help achieve consistent weld quality, clean finishing and durable stainless-steel assemblies suitable for industrial food-production environments.
Global Engineering and After-Sales Support
Atlas is supported by a multinational team of 10 engineers specializing in production planning, design and manufacturing. The team is ready to travel to customer facilities worldwide to supervise line installation, commissioning and production start-up.
After commissioning, technical issues can be analyzed remotely for faster initial diagnosis, while on-site engineering assistance can be provided when direct inspection is required. This combination helps customers identify problems at their source and maintain reliable line operation.
Customer Projects and Production Videos
See Atlas production lines, finished corn snack shapes and customer-project footage in the videos below. A technical consultation is available for manufacturers who want to evaluate a specific product, capacity or factory layout.
Featured Customer Projects
Potamya & Atlas International — Corn Chips Production and Packaging Project
Customer-project footage featuring Potamya and Atlas International, including corn chips production-line and packaging equipment.
Customer name: Potamya LTC Company
Country: Turkey – Istanbul
Product produced: Corn Puffs
Atlas line/model: Atlas CCL300 Corn Puff Production Line
Atlas scope of supply: Complete corn puff production line, installation, commissioning and operator training
Commissioning year: 2022
Capacity: Nominal capacity of 250–300 kg/h, depending on the recipe and finished-product specifications
Project result or customer statement: The line was successfully commissioned and entered commercial production.
Atlas & Panito — Healthy Protein Puffs Production Project
Customer-project footage featuring Atlas International and Panito and the production of healthy protein puffs.
Customer name: Panito LTC Company
Country: Turkey – Istanbul
Product produced: Corn Puffs
Atlas line/model: Atlas CCL300 Corn Puff Production Line
Atlas scope of supply: Complete corn puff production line, installation, commissioning and operator training
Commissioning year: 2021
Capacity: Nominal capacity of 250–300 kg/h, depending on the recipe and finished-product specifications
Project result or customer statement: The line was successfully commissioned and entered commercial production.
Product Trials and Production Demonstrations
Smiley-Face Corn Chips Production Demonstration
Production footage demonstrating shaped corn snacks with a smiley-face design.
Complete Corn Chips Production Line in Operation
Production footage showing an Atlas corn chips production line and its main processing stages.
Atlas Corn Chips Production Line Demonstration
Operational footage demonstrating industrial corn chips production equipment from Atlas International.
Pizza-Ring Corn Chips Production Demonstration
Production footage showing pizza-ring-shaped corn snacks produced using Atlas equipment.
Frequently Asked Questions
Where is the CPLA200 designed and manufactured?
The CPLA200 is designed and manufactured by Atlas International in Gaziantep, Türkiye.
What is the production capacity of the CPLA200?
The nominal production capacity is 150–200 kg/h. Actual output depends on the raw material formulation, seasoning level, product shape and finished-product dimensions.
What products can the CPLA200 manufacture?
The line produces direct-expanded corn puffs and extruded corn snacks in more than 50 possible shapes, depending on the selected dies and recipe.
How much production space is required?
The standard line requires approximately 70 m². The final footprint depends on the selected layout, transfer system and connected packaging equipment.
What material is used to manufacture the line?
All fabricated structural parts and product-contact parts of the CPLA200 are made of AISI 304 stainless steel.
Which heating systems are available for the drying oven?
The customized drying oven can be configured with a natural-gas or diesel heating system using a Riello burner.
Can the product shape be changed?
Yes. Interchangeable forming dies allow manufacturers to produce different corn puff shapes and sizes. The available shapes should be confirmed against the required raw materials and product specification.
Can the CPLA200 be connected to packaging machines?
Yes. Atlas can evaluate compatible weighing and packaging equipment according to the product, target package weight and required packaging speed.
Can the line be customized for my factory?
Yes. The configuration can be adapted to the target product, factory space, heating preference, electrical standard and packaging requirements.
How can I receive a price and technical proposal?
Send Atlas your country, target product, required capacity, available factory space and packaging requirements using the form below.
World-Class Components from Trusted Global Manufacturers
Engineered by Atlas. Powered by proven components.
Atlas does not treat critical line components as commodities. To support dependable operation, precise control and long-term serviceability, the CPLA200 integrates selected automation, electrical, motion, pneumatic, bearing and sensing components from established global manufacturers recognized in their fields.
Configuration note: Component brands and models may vary according to the selected line configuration, destination-country standards, availability and customer requirements. The final component list is specified in the technical proposal for each project.
Automation, Electrical Control and Motion
JapanOmron
Thermal control, PLC and motion control, HMI, servo motors and safety relay units.
FranceSchneider Electric
Contactors, protection relays and circuit breakers.
JapanFuji Electric
High-performance variable-frequency drives (VFDs).
GermanyEaton (Moeller)
Automation, switching and control components.
South KoreaLS Electric
Human-machine interfaces (HMI) and PLC systems.
GermanySiemens
PLC, HMI and industrial automation and control components.
South KoreaAutonics
Sensors, temperature controllers and industrial automation devices.
Mechanical, Drive, Pneumatic and Heating Systems
SwedenSKF
High-load industrial bearings and rotating systems.
GermanyFesto
Advanced pneumatic systems and air-preparation units.
TürkiyeGamak
Heavy-duty main industrial motors.
TürkiyeVolt
Industrial electric motors for drive applications.
Türkiyeİ-MAK
Industrial gearboxes and power-transmission systems.
ItalyRiello
Industrial burners for natural-gas or diesel drying ovens.
Connectivity, Sensors and Instrumentation
GermanyWeidmüller
Electrical connectivity and terminal blocks.
GermanyLeuze
Digital industrial sensors.
GermanyWIKA
Pressure gauges and industrial pressure measurement.
GermanySICK
Laser distance sensors.
ItalyDatalogic
Photoelectric sensors and industrial detection systems.
Selected Companies Using Atlas Solutions
Request CPLA200 Price and Technical Proposal
Tell us what you plan to produce, your required capacity, country and available factory space. Atlas will evaluate the suitable CPLA200 configuration for your project.
